Accurate emissions monitoring for compliance & efficiency
Bagasse is the fibrous residue left after sugarcane stalks are crushed to extract their juice. Combusting bagasse in mill boilers generates steam, which powers the sugar refining process and steam turbines for electricity generation. When efficiently utilized, surplus electricity can be sold to the electric grid, maximizing energy efficiency.
Bagasse, a lignocellulosic biomass composed of cellulose, hemicellulose, and lignin, is fed into the boiler furnace through a fuel chute. It combusts in both suspension and on the grate, forming an even fuel bed. The primary emission concern during this process is particulate matter (PM), which must be carefully monitored to comply with environmental regulations.
The need for continuous particulate matter monitoring
Local regulations dictate permissible PM emission levels for bagasse-fired boilers, typically ranging between 150 mg/m³ and 320 mg/m³. However, challenges arise due to:
- High ambient dust concentrations
- Elevated temperatures
- Wet scrubber systems, which introduce moisture to flue gases
- To accurately measure particulate emissions in wet conditions, flue gases need to be dried before measurement.
Sintrol EXO: Advanced extractive optical dust monitoring system
What is EXO?
Sintrol’s EXtractive Optical (EXO) Dust Measurement System is a state-of-the-art solution for continuous particulate monitoring in industrial processes and emission monitoring specifically designed for wet and condensing environments such as flue gases after wet scrubbers.
The EXO PM-CEMS system ensures accurate, real-time dust measurement, helping industries comply with emission regulations and optimize boiler efficiency.
Key Features of Sintrol EXO
Extractive, Isokinetic, and Temperature-Controlled Design
- Ensures precise PM measurement in wet flue gases
- Prevents measurement errors caused by condensation
Patented Optical Particle Measurement Module
- Provides highly accurate dust concentration readings
- Integrated dirt prevention system for long-term reliability
Continuous Emission Monitoring (CEMS) Compliance
- Designed for regulatory compliance with local air quality standards
- Supports sustainable biomass combustion
Reduced Total Cost of Ownership
- Minimizes maintenance through automated self-cleaning mechanisms
- Enhances operational efficiency with long-lasting sensors
Why choose Sintrol EXO for bagasse-fired boiler emissions monitoring?
- Reliable performance in high-humidity & high-dust environments
- Ensures compliance with emission regulations
- Optimized for bagasse-fired biomass boilers
- Lower maintenance, higher efficiency
The Sintrol EXO PM-CEMS is the ideal solution for continuous particulate matter monitoring in biomass bagasse-fired boilers. Its advanced extractive optical technology ensures accurate measurements, even in wet flue gas conditions, helping plant operators stay compliant while optimizing their processes.
Interested in improving your emissions monitoring?
Contact Sintrol today to learn more!
John Korpi
Area Sales Director
Dust Monitoring Solutions
+358 9 5617 3697
+358 9 5617 3697+ 358 50 463 5452
Juha-Matti Uski
Area Sales Director
Dust Monitoring Solutions
+358 40 419 7037